Our Factory

Saw

Our new beam saw is capable of cutting up to 50 sheets a day, 5 days a week, it has the precision to work to 0.01mm accuracy and is completely automated from the office, ensuring the panels are cut correctly every time without the need of manually inputting data for production. As all our kitchens are made to order, our system optimizes the quantities needed first and then orders the exact amount of board in that colour. Meaning we can offer over 500 different colours of cabinets. 		Saw

Edge Bander

Our new edge bander, is CNC driven, that runs 1mm-2mm ABS edging tape onto the cabinet edges. It pre-mills 1mm off the board first in order to give an excellent finish before applying the tape. We run over 150 different edge colours to suit our different boards. 		Edger

CNC

Our bussalato CNC is the machine that creates all the drilling patterns needed for the assembly of the unit. It will drill out for all the hinge plates, shelf holes, any pullout storage solutions and dowel holes for our (glue and dowel) construction method, ensuring the positioning is not down to a human, this makes sure the drilling is exact every time. A side to this, the machine also creates any curved components and special handless routing details that may be required. 		CNC

Assembly

By the time the unit gets down to assembly point, the chance of error is minimal, as the unit will already be drilled out for all the components that need fitting to it and can only be assembled one way. The holes and dowels on the unit are glued up and then put onto the through feed press ready for the next process. 		Assembly

Through Feed Press

Our new through feed press will pull the unit through on a conveyer system, square the unit up and then clamp and hold it for a few minutes until the glue has set. It then releases the unit off the other end ready for its final journey. All the doors, drawers, pullouts and bins are then fitted to the units. The units will be then be checked again, cleaned and wrapped up ready for loading onto our own vehicles for delivery. 		Through Feed Press